Cable reel e-spool® flex

Without slip ring, uninterrupted, flexible use

A cable reel is used to wind up cables in a safe and space-saving way without tripping hazards. It keeps cable management organised. The e-spool flex is the innovative igus solution without slip ring. Thanks to its modular design, the e-spool flex cable reel is ideal for all areas - on industrial robots, in car workshops, on stages or for the interior lighting of trailers. The cable is always guided safely via a feed-through to ensure that it is always wound up properly.

Advantages of our cable reel:

No slip ring: Uninterrupted supply of power, data and air
Easy to replace:
Space-saving: Coiled cables require less storage space
Clean and tidy: No tangled cables
Longer cable service life: No kinking or knotting
Universal assembly: On the floor, ceiling or wall
Constant tensile strain on the cable
Cable snap mechanism

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This is what you can find on this page:

e-spool flex version

Download CAD models

Documentation and assembly instructions

Structure of the cable reel

Real-world use

FAQ - frequently asked questions

A cable reel ensures that cables are rolled up in a safe, organised and space-saving way. It prevents cable breakages and tripping hazards and ensures a long service life for the cables.

The e-spool flex can realise up to 10,000 movements.

Fibre optic cables and hydraulic hoses are unsuitable for use in the e-spool flex.

Yes, the e-spool flex cable reel is designed in such a way that the customer's own cables can be inserted without any problems.

Possible areas of application are control pendants on robots, cable retraction systems for workshop and production areas, cable retraction systems for sensitive measuring cables**,** floor-cleaning machines (moisture) or for the interior lighting of trailers.

An automatic cable reel uses a spring mechanism to unwind and rewind the cables, allowing uninterrupted transmission of power or data. The e-spool flex does this entirely without a slip ring.

Differences between cable reels and cable drums

Feature	Cable reel e-spool flex	Cable reel
Insert	Stationary, industry, robots	Mobile, craft, garden, household
Signal transmission	Without slip ring, uninterrupted	Often with slip ring, risk of interruption
Durability	High, maintenance-free	Depending on use

e-spool flex version

With housing

Version H: Manual cable reel with hand crank

Cable diameter: 5 to 15mm
Extension length: ≤15m

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Automatic cable reels with retaining spring and snap mechanism

Version SP: Automatic cable reel with retaining spring and snap mechanism

Cable diameter: 5 to 15mm
Extension length: ≤15m

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Automatic cable reels with retaining spring, snap mechanism and retraction brake

Version SB: Automatic cable reel with retaining spring, snap mechanism and retraction brake

Cable diameter: 5 to 15mm | Extension length: ≤15m

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Automatic cable reel e-spool flex mini with retaining spring and snap mechanism

Version SP: Automatic cable reel mini with retaining spring and snap mechanism

Cable diameter: 5 to 7mm
Extension length: ≤3m

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Automatic cable reel e-spool flex mini with retaining spring and locking lever

Version SPL: Automatic cable reel mini with spring and ratchet lever

Cable diameter: from 5 to 7mm
Extension length: ≤3m

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Without housing

The cable reel without housing is intended for integration into existing structures and thus reduced to the technological core without its own housing to save weight, space and, last but not least, costs.

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Download CAD models

Designing e-spool flex cable reels faster with 3D CAD. Download without registration and completely free of charge in various file formats.

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Documentations

For the e-spool flex

This documentation provides you with all the important information about e-spool flex cable reels - from technical data to hazard warnings to safety instructions.

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For the e-spool flex mini

This documentation provides you with all the important information about e-spool flex mini - from technical data to hazard warnings and safety instructions.

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Assembly instructions

Use the illustrated assembly tool to install the e-spool flex and e-spool flex mini cable reels quickly and professionally.

Note: Please take VDE 0298 Part 4 (current carrying capacity and conversion factors for coiled cables) into account when selecting cables and using the e-spool flex

Assembly instruction for e-spool flex cable reel

Download e-spool flex assembly instruction (PDF)

Assembly instruction for e-spool flex cable reel with hand crank

Download assembly instruction for e-spool flex with hand crank (PDF)

Assembly instruction for e-spool flex mini cable reel

Download e-spool flex mini assembly instruction (PDF)

White paper:

Cable reel without slip ring, with spiral guide

With a new cable reel for control panels, robot users
avoid tangled cables and tripping hazards in automated production. As the new solution does away with slip rings, media, data as well as the power and signal supply for the emergency stop button can also be integrated into the system. Download the white paper to find out more.

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Structure of the e-spool flex cable reel

Cables or hoses are inserted into the e-spool flex cable reel in a spiral shape

In detail from the inside (from left): housing, spiral guide, cables/hoses, winding housing

Cables/hoses inserted in the spiral guide. Extension lengths up to 15m possible

Realised in practice

Nightclub Ceiling in the Paris Accor Arena

The bronze vector award goes to the company Mecaoctet for the use of the e-spool flex cable reel in an animated mirrored ceiling at the ACCOR Arena in Paris. For the power supply, the experts rely on igus e-spool flex cable reels without slip rings, which are fitted with hybrid cables and connected to the triangles' centres of gravity. According to Mecaoctet, the igus solution made it possible to avoid complex reels with rotating collectors, which would have been very expensive and unreliable. Compared to a slider system with cable loops, the igus solution is also more aesthetic.

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